Ordinary electronic wiring harnesses tend to be used in consumer goods, such as computers and electronics, where the environment is less extreme. The requirements for these harnesses are less stringent, leading to the use of smaller connectors and thinner wires.
One key difference between industrial and ordinary electronic wiring harness lies in the manufacturing process. Industrial wiring harnesses are typically made using automated machines, which can strip, cut and crimp wires at high speeds. In contrast, electronic wiring harnesses are typically made by hand, leading to a longer manufacturing time and a higher cost.
The materials used in industrial wiring harnesses also differ from those used in ordinary electronic wiring harnesses. Industrial wiring harnesses may be coated with materials such as Teflon, which helps to protect the wires from chemicals and extreme temperatures. These harnesses may also be wrapped in metal or plastic sheathing to offer additional protection, compared to their consumer electronics counterparts, which may use materials such as PVC or Nylon.
Another difference in the manufacturing process is the level of customization required. Industrial wiring harnesses are often designed to meet specific requirements for the equipment they will be used in, leading to a high degree of customization. In contrast, electronic wiring harnesses may be standardized, meaning they can be mass-produced and used in a variety of different electronics products.
The size and complexity of industrial wiring harnesses mean that they often require specialized knowledge and skills to install and repair. This can lead to a more significant upfront cost when implementing an industrial wiring harness, but also a longer lifespan and lower maintenance requirements.
In terms of application, industrial wiring harnesses are commonly used in industries such as manufacturing, aerospace and defense, and transportation. In these industries, there are often high standards for safety and reliability, and industrial wiring harnesses need to meet these requirements. Ordinary electronic wiring harnesses, on the other hand, are commonly used in consumer goods such as computers, smartphones, and household electronics.
In summary, the primary differences between industrial and ordinary electronic wiring harnesses.
